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Custom Mould Manufacturing Services

Custom Moulds Manufacturing Services

Quality Moulds for Enhanced Production Efficiency

At Mefron, we specialize in crafting high-quality injection moulds that prioritize precision and efficiency. Serving diverse industries such as electrical and electronics, automotive, and healthcare, we offer everything from simple single-cavity moulds to intricate multi-cavity designs. Our premium mould bases and carefully selected tool steels ensure durability and long-term performance.

With an in-house team of engineers, we develop bespoke designs tailored to your specific needs, utilizing state-of-the-art 3D-CAD/CAM systems for precise layout creation. Our advanced manufacturing capabilities include CNC Lathe Machines, VMC Machines, EDM Wire Cut and Drill, Spark EDM Machines, and Cylindrical Grinding. This robust infrastructure enables us to maintain end-to-end control over the mould-making process, guaranteeing quality and efficiency.

Unparalleled Craftsmanship in Tool Manufacturing

From Design to Assembly, We Deliver Precision

At Mefron, we take pride in our comprehensive capacity to meet diverse injection moulding needs. Our expertise encompasses design, manufacturing and assembly.

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Design Capabilities

At Mefron, we excel in complex mould design, accommodating various undercuts to ensure functionality and precision. Our expertise includes modular moulds as well as 2-plate and 3-plate moulds, along with advanced hot runner moulds. Additionally, we offer reverse engineering for the adaptation of existing moulds to new applications or specifications.

Design Capabilities

Manufacturing Excellence

Our manufacturing process boasts high accuracy, facilitated by state-of-the-art machines and skilled engineers.

Machining Accuracy

Machining Accuracy

We achieve an impressive machining accuracy of 5µm, ensuring precision in every component we manufacture.

Production Capacity

Production Capacity

Our facility is equipped to handle production with 1200 Tons injection moulding machines, enabling us to meet high-demand projects efficiently.

Maximum Tool Size

Maximum Tool Size

We can accommodate tools up to 1500mm x 800mm x 850mm, allowing us to tackle projects of varying scales and complexities.

Tool Material Varieties

Tool Material Varieties

All varieties of injection moulds like multi cavity hot runner moulds, single & multi daylight moulds, collapsible core moulds, threaded parts, etc.

Assembly Expertise

We provide a comprehensive assembly process with all conventional machines at our
disposal. We ensure quality through advanced laser welding and laser engraving
techniques. Our Vision Measuring Machine (VMM) further guarantees accuracy and
consistency in our assembly operations, enabling us to deliver high-quality moulds
that meet your needs.

Assembly Expertise

Experience Excellence in Mold Design!

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Uncompromising Quality Assurance

Uncompromising Quality Assurance

Raising Standards in Injection Mold Quality

Our quality assurance team ensures that every injection mold meets your exact specifications. We meticulously verify steel dimensions for optimal piece performance and process consistency. Using precision instruments, we conduct thorough measurements, visual inspections, functional testing, and detailed thermal and structural analyses. By maintaining these rigorous standards, we guarantee that our injection molds are high quality, reliable, and capable of producing exceptional molded parts consistently.

Transform Your Ideas into Precision Molds!.

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Frequently Asked Questions (FAQs)

Mold tooling is all about creating the molds we use in injection molding. It’s a manufacturing process that shapes molten plastic resins using metal molds. The terms "mold" and "tooling" are pretty much interchangeable when referring to these essential components in the injection molding process.

We cater to a variety of injection molds, including multi-cavity hot runner molds, single and multi-daylight molds, collapsible core molds, and threaded parts, among others. We’ve got the expertise to handle a wide range of industry requirements.

Yes, we do! We provide prototype tooling mainly to help evaluate prototype parts before you invest in production tooling. However, keep in mind that our primary focus is on high-volume molding, so the number of production parts from a prototype tool is usually limited.

The timeline for building an injection mold really depends on how complex the design is. Generally, you can expect it to take around 7-10 weeks on average.

Since we specialize in high-volume projects, we usually need a minimum order of 1 million parts. Plus, the item should be suitable for injection molding and made from materials that can be molded in this way.

Here’s a quick rundown of our mold development process:
  • We start by evaluating your part design and making any necessary adjustments for efficient molding.
  • Then, we build the mold based on that design.
  • Finally, we test the mold in our injection molding press to produce your production parts.
  • On average, this entire process takes about 7-10 weeks.

Choosing the right material is often specific to your application. If you’re not sure which material to go with, no worries—we’re here to help and can offer some solid recommendations.

Getting in touch is easy! You can email us at sales@mefron.com or give us a call at +91- 079-66111038. Our team is ready to assist you with any questions or needs you have.

Absolutely! We’re happy to provide project consultation. Just let us know what you need, and we’ll guide you through the process to make sure everything goes smoothly.

We’re based in Ahmedabad, Gujarat, India. Plus, we have sales offices in various top-tier cities to ensure we’re accessible to our clients.

Obtain more information by connecting with our experienced staffs.

We’re available for 8 hours a day!
Contact us to get an in depth analysis and assessment of your project.

Reach out now!

079-66111038