PCB assembly is our core offering in electronics manufacturing. As a full-service electronics contract manufacturer, we provide SMT assembly services, through-hole assembly, and testing following UL, RoHS, and ISO standards.
We offer full turnkey solutions for new product introduction (NPI), rapid prototyping, and high-volume PCB manufacturing. For the customized assembly line, Mefron's facility is fully equipped with cutting-edge machine support for almost every industry standard. We do SMT assembly, through-hole assembly, and a combination of both. We are capable of assembling rigid, flexible, and rigid-flex PCB assemblies.
SMT assembly
Through-hole assembly
Mixed SMT / TH assembly
New product introduction (NPI)
System level assembly integration
Sub-level product assembly
Flying probe testing
Testing/test fixture
Quality inspection
Functional testing
In-Circuit testing
Burn In test
Spectrum test
Components procurement
Software loading and product configuration
Packaging & labelling
Product ship to define warehouse
Wire harnessing
Field support
Single & double layered PCB
Multi-layer PCB
Rigid, rigid-flex PCB, & flexible PCB (FPC)
Fine pitch component insertion
BGA, micro-BGA, rework
HDI fine pitch
RoHS lead-free manufacturing
Reflow oven soldering
Lines and spaces (volume 3/3 mils, 2/2 mils)
Minimum drill > 0.2mm
Designing PCBs in a way that is most suitable for assembly while keeping the end product in mind. We consider part and trace spacing, component selection, board size, component placement, and RoHS and non-RoHS-compliant assembly.
Solder paste is applied precisely onto the PCB with the help of a cutting-edge printing machine. Automated processes reduce the cost of high-volume production.
Our high-speed pick and place machine is capable of 54000 CPH. Its built-in auto and hybrid calibration ensure accuracy of placement at a very high level.
Each PCB goes through 8 bottom and 8 top heating zones with a maximum temperature of 350 °C, and two cooling zones ensure the solder bonds are firm.
Mefron has a flying probe tester, and the IR-based BGA rework station, and our experienced specialists can test/repair any complex PCB manually and automatically.
The PCB is well-cleaned to remove dust and moisture before packaging.
Solder paste is applied precisely onto the PCB with the help of a cutting-edge printing machine. Automated processes reduce the cost of high-volume production.
Our high-speed pick and place machine is capable of 54000 CPH. Its built-in auto and hybrid calibration ensure accuracy of placement at a very high level.
Each PCB goes through 8 bottom and 8 top heating zones with a maximum temperature of 350 °C, and two cooling zones ensure the solder bonds are firm.
1, 2, & 3 PCB assembly
(IPC-6012DA, IPC-J-STD-001HA/A-610HA, IPC-9797, etc)
(IPC-9797, IPC-9797, IPC-9797, etc)
(IPC 6012 CLASS 3/3A, AS9100, etc)
We are thrilled to take on your prototyping challenges and are ready to ship within 24 hours. No matter how complex a design you have, we make sure its functionality and manufacturability are good as early as possible.
From design to testing, global supply chain management enables us to manufacture full turnkey PCBs with a focus on quality and affordability. We take extreme care on the assembly line to achieve the standards and quality that your product deserves.
We go to all possible extents to obtain high-quality components from leading component manufacturers around the globe. And we are flexible with full and partially contracted assembly services.
We give extreme care about the supporting services that go into your product and make it successful. Like, Wire harness, box building, sheet metal fabrication, software loading, packaging, and labeling.
24 Hours to a few weeks.
We prefer you supply all the parts for the PCBA services.
We take care of sourcing all components for industry-leading manufacturers.
You may provide the main components, the rest we will procure.
Surface Mount (SMT), Thru-Hole (THT), and hybrid of both for single and double-sided assembly.
Leaded/lead-free (RoHS Compliant) assembly
We use laser cut stainless steel stencils to ensure high reliability for fine pitch and BGA components. Nano coating is available upon request.
Handling of passive components as small as 01005, 0201, and 0402, as well as BGA components with a 0.25mm pitch, which are tested using X-ray technology. We can also assemble fine pitch parts with a 0.25mm pitch.
Board sizes ranging from a minimum of 50mm x 100mm, with smaller boards requiring panelization, to a maximum of 250mm x 500mm. We can work with a variety of board sizes to meet your needs.
We have the capability to work with a variety of board shapes including rectangular, circular, and odd shapes. Our PCB assembly service can accommodate different shapes to meet the unique requirements of your project.
We can handle different types of boards, including rigid boards, flex boards, and rigid-flex boards. We have the necessary expertise and equipment to assemble various board types
Our services include repair and rework for PCB assemblies. We have a dedicated BGA rework station and the expertise to re-engineer all kinds of PCB boards.
To ensure the quality of your product, we have zero compromises on material selection. We use industry grade
IPCNormal Tg FR4
High Tg FR4
Geek Aluminum Rogers
Immersion Tin
Immersion Gold
Immersion Silver
Lead-free HASL
OSP
Gold flash
Gold finger
