What is Mold Tooling?

Mold tooling is all about creating the molds we use in injection molding. It’s a manufacturing process that shapes molten plastic resins using metal molds. The terms "mold" and "tooling" are pretty much interchangeable when referring to these essential components in the injection molding process.

What types of molds do you specialize in?

We cater to a variety of injection molds, including multi-cavity hot runner molds, single and multi-daylight molds, collapsible core molds, and threaded parts, among others. We’ve got the expertise to handle a wide range of industry requirements.

Do you offer prototype tooling?

Yes, we do! We provide prototype tooling mainly to help evaluate prototype parts before you invest in production tooling. However, keep in mind that our primary focus is on high-volume molding, so the number of production parts from a prototype tool is usually limited.

How long does it take to build an injection mold?

The timeline for building an injection mold really depends on how complex the design is. Generally, you can expect it to take around 7-10 weeks on average.

What do you require for a new molding project?

Since we specialize in high-volume projects, we usually need a minimum order of 1 million parts. Plus, the item should be suitable for injection molding and made from materials that can be molded in this way.

What’s the mold development process like?

Here’s a quick rundown of our mold development process: We start by evaluating your part design and making any necessary adjustments for efficient molding. Then, we build the mold based on that design. Finally, we test the mold in our injection molding press to produce your production parts. On average, this entire process takes about 7-10 weeks.

What material should I use for my project?

Choosing the right material is often specific to your application. If you’re not sure which material to go with, no worries—we’re here to help and can offer some solid recommendations.

How can I access your services?

Getting in touch is easy! You can email us at sales@mefron.com or give us a call at +91- 079-66111038. Our team is ready to assist you with any questions or needs you have.

Do you provide project consultation?

Absolutely! We’re happy to provide project consultation. Just let us know what you need, and we’ll guide you through the process to make sure everything goes smoothly.

Where is your company located?

We’re based in Ahmedabad, Gujarat, India. Plus, we have sales offices in various top-tier cities to ensure we’re accessible to our clients.

PCB Assembly Services

Quick Turn PCB Assembly

PCB assembly is our core offering in electronics manufacturing. As a full-service electronics contract manufacturer, we provide SMT assembly services, through-hole assembly, and testing following UL, RoHS, and ISO standards.

We offer full turnkey solutions for new product introduction (NPI), rapid prototyping, and high-volume PCB manufacturing. For the customized assembly line, Mefron's facility is fully equipped with cutting-edge machine support for almost every industry standard. We do SMT assembly, through-hole assembly, and a combination of both. We are capable of assembling rigid, flexible, and rigid-flex PCB assemblies.

One-Stop PCB
Assembly Service

SMT assembly

Through-hole assembly

Mixed SMT / TH assembly

New product introduction (NPI)

System level assembly integration

Sub-level product assembly

PCB
Testing

Flying probe testing

Testing/test fixture

Quality inspection

Functional testing

In-Circuit testing

Burn In test

Spectrum test

Assembly
Capabilities

Single & double layered PCB

Multi-layer PCB

Rigid, rigid-flex PCB, & flexible PCB (FPC)

Fine pitch component insertion

BGA, micro-BGA, rework

RoHS lead-free manufacturing

Reflow oven soldering

Other
Services

Components procurement

Software loading and product configuration

Packaging & labelling

Product ship to define warehouse

Wire harnessing

Field support

SMT PCB Assembly

Automatic PCB Assembly Process

Solder Pasting

Solder paste is applied precisely onto the PCB with the help of a cutting-edge printing machine. Automated processes reduce the cost of high-volume production.

Pick & Place

Our high-speed pick and place machine is capable of 54000 CPH. Its built-in auto and hybrid calibration ensure accuracy of placement at a very high level.

Reflow Soldering

Each PCB goes through heating zones and two cooling zones ensure the solder bonds are firm.

Inspection & Testing

Our experienced specialists can test/repair any complex PCB.

Cleaning

The PCB is well-cleaned to remove dust and moisture before packaging.

Through-Hole Assembly

Component Placing

Solder paste is applied precisely onto the PCB with the help of a cutting-edge printing machine. Automated processes reduce the cost of high-volume production.

Inspection and Rectification

Our high-speed pick and place machine is capable of 54000 CPH. Its built-in auto and hybrid calibration ensure accuracy of placement at a very high level.

Soldering

Each PCB goes through 8 bottom and 8 top heating zones with a maximum temperature of 350 °C, and two cooling zones ensure the solder bonds are firm.

Our PCBA Focus Areas

24-hour Rapid
Prototyping

We are thrilled to take on your prototyping challenges and are ready to ship within 24 hours. No matter how complex a design you have, we make sure its functionality and manufacturability are good as early as possible.

Full Turnkey
PCB

From design to testing, global supply chain management enables us to manufacture full turnkey PCBs with a focus on quality and affordability. We take extreme care on the assembly line to achieve the standards and quality that your product deserves.

Procuring
Components Globally

We go to all possible extents to obtain high-quality components from leading component manufacturers around the globe. And we are flexible with full and partially contracted assembly services.

Additional
Services

We give extreme care about the supporting services that go into your product and make it successful. Like, Wire harness, box building, sheet metal fabrication, software loading, packaging, and labeling.

Capability

We offer a one-stop shop for all of your needs in electronic manufacturing services, from high volume production to quick turnaround prototypes. Before proceeding to production, we have the capability to identify design and/or production concerns at the prototype stage and resolve them (in consultation with you).

Lead Time

24 Hours to a few weeks.

Consigned / Kitted

We prefer you supply all the parts for the PCBA services.

Turn-Key

We take care of sourcing all components for industry-leading manufacturers.

Partial Turn-Key / Combo

You may provide the main components, the rest we will procure.

Assembly Options

Surface Mount (SMT), Thru-Hole (THT), and hybrid of both for single and double-sided assembly.

Types of Solder

Leaded/lead-free (RoHS Compliant) assembly

Stencils

We use laser cut stainless steel stencils to ensure high reliability for fine pitch and BGA components. Nano coating is available upon request.

Component Size

Handling of passive components as small as 01005, 0201, and 0402, as well as BGA components with a 0.25mm pitch.

Board Dimension

Board sizes ranging from a minimum of 50mm x 100mm, with smaller boards requiring panelization, to a maximum of 250mm x 500mm.

Board Shape

Our PCB assembly service can accommodate different shapes to meet the unique requirements of your project.

Board Type

We can handle different types of boards, including rigid boards, flex boards, and rigid-flex boards. We have the necessary expertise and equipment to assemble various board types

Repair & Rework

Our services include repair and rework for PCB assemblies. We have a dedicated BGA rework station and the expertise to re-engineer all kinds of PCB boards.

Infrastructure

Our Company

Electronic Manufacturing Services

Value Added Engineering Services

Startup Program

Engineering Design & Development

Prototyping Services

New Product Introduction

PCB ASSEMBLY SERVICES

Quick Turn PCB Assembly

One-Stop PCBAssembly Service

PCBTesting

AssemblyCapabilities

OtherServices

SMT PCB Assembly

Solder Pasting

Pick & Place

Reflow Soldering

Inspection & Testing

Cleaning

Through-Hole Assembly

Component Placing

Inspection and Rectification

Soldering

Industry Standards We Follow

IPC Class

Automotive Standard

Medical Standard

Military & Aerospace

PCB Assembly Process

Design For Assembly (DFA)